Chainsaw Repair

Husqvarna - Stihl - Poulan - Jonsered - Dolmar chainsaws and more => Stihl => Topic started by: Cut4fun on June 30, 2011, 04:02:10 pm

Title: stihl 290 310 390 029 039
Post by: Cut4fun on June 30, 2011, 04:02:10 pm
Just got a stihl 390 and 025 in to work on. Both might be getting a 30 min caveman  muffler mod that sure beats the heck out of paying a $100 to a ebay seller.  :o

 I am going to test how they came in. Then after carb adjustments and tune if needed and then test again after muffler mod  on the ms390.  Going to see if a 025 would need any muffler opening or not.

The 390 the guy says is a PITA to start and by 3rd pull rips the handle out of his hand on kick back. :D  What is your take on that? I have ideas.

Oh and he said not to sharpen the chains that he does that himself. So when I get time next week I sure up it cuts to start off. Looks to have a 24" 25" stihl bar on it under the scabbard.

So what percentage do you think the 390 will gain in 1 cut time with same chain after muffler mod and carb adjustments?  Compared to just carb adjustment and no muffler mod.
 Not going to go by the way I will test when it just came in. Might run iffy who knows right now. 

If his chain wont cut for chit I will put my  chain on for testing.

I know what I got out of a MS290 with muffler mod and carb adjustments. I was really surprised by that one.
Title: Re: Stihl MS390
Post by: man of stihl on June 30, 2011, 06:25:00 pm
Does that 025 have the adjustable carb on it?
Title: Re: Stihl MS390
Post by: John Mc on June 30, 2011, 06:55:22 pm
... 30 min caveman  muffler mod ...

Care to clue in a newbie on what that means?
Title: Re: Stihl MS390
Post by: Cut4fun . on June 30, 2011, 08:28:31 pm
... 30 min caveman  muffler mod ...

Care to clue in a newbie on what that means?

A cheap no cost muffler modification that takes 30 minutes with a drill, dremel and  grinder. I only use all 3 because I have them on hand.  I call them caveman muffler mods.

Title: Re: Stihl MS390
Post by: Cut4fun . on June 30, 2011, 08:29:36 pm
Does that 025 have the adjustable carb on it?

On shelf till after July 4th. Will let you know later on.

What did your 025 project have for carb?
Title: Re: Stihl MS390
Post by: man of stihl on June 30, 2011, 09:42:37 pm
The non adjustable carb. I think it runs on the lean side now so i dont even want to take the spark screen out yet. That little bugger does impress me with the power it has. An adjustable carb will make it a keeper.  ;)
Title: Re: Stihl MS390
Post by: Al Smith on June 30, 2011, 09:48:13 pm
The 039's really were not bad saws ,enough power .However it nor the 029 could hold up to professional use such as a tree service company  .Then again those boys aren't real gentle with them .Actualy they beat them to death truth be known .

I'd imagine though that a little work on the muffler would wake them up a tad .
Title: Re: Stihl MS390
Post by: Cut4fun . on July 01, 2011, 06:37:57 am
The non adjustable carb. I think it runs on the lean side now so i dont even want to take the spark screen out yet. That little bugger does impress me with the power it has. An adjustable carb will make it a keeper.  ;)

I peeked at it this morning very quickly. The 025 has H and L on cover with 2 holes going back to  carb. Cant tell if one is blocked off or not.
Title: Re: Stihl MS390
Post by: bloodontheice on July 01, 2011, 12:28:00 pm
If it doesn't have one the fully adjustable carb is a WT215, about 35$ brand new.
Title: Re: Stihl MS390
Post by: Cut4fun . on July 01, 2011, 01:53:42 pm
If it doesn't have one the fully adjustable carb is a WT215, about 35$ brand new.

MOS you see above and it seems to be on others too.


You can get a Walbro WT-215 carb from a 021/023/025 or MS210/250/230 and swap the throttle shaft and choke shaft from your carb into it and You'll have a fully adjustable Walbro carb. This setup is much better than the Zama junk on the 200t's IMO. The WT-215's can be had cheap if You watch ebay for 'em.

  8)
Title: Re: Stihl MS390
Post by: man of stihl on July 01, 2011, 04:53:36 pm
Yeah. i'll have to get me one of those.
Title: Re: Stihl MS390
Post by: Cut4fun . on July 05, 2011, 06:21:28 pm
The non adjustable carb. I think it runs on the lean side now so i dont even want to take the spark screen out yet. That little bugger does impress me with the power it has. An adjustable carb will make it a keeper.  ;)

I peeked at it this morning very quickly. The 025 has H and L on cover with 2 holes going back to  carb. Cant tell if one is blocked off or not.

MOS this 025 has a H and L carb. After looking at the muffler on it, all I could see doing was opening the 3 exhaust outlets up. Otherwise it looked fine and was already louder then the stock MS390 muffler  :D .  Re-tuned the L H and idle and she runs great.

The 390 picked up a 1000 rpm after muffler mod without adjusting carb.   Re-tuned L H idle  and she runs good for what it is.

Sorry it was just to dang hot for making video's of before and after.


Looks like this. White spots are added in.

Title: Re: Stihl MS390
Post by: Cut4fun on July 14, 2011, 04:43:41 pm
Just showing outer deflector opened up.

The muffler itself was opened up big time compared to stock 2 slits it used to breath out of.

Also when was the de-comp put on the 390?

This one didnt have one and was a complaint of the owner. The new d ring took care of that with a carb tune.

(http://i59.photobucket.com/albums/g289/doemaster789/PP325/3450390025003.jpg)
(http://i59.photobucket.com/albums/g289/doemaster789/PP325/3450390025007.jpg)
(http://i59.photobucket.com/albums/g289/doemaster789/PP325/3450390025002.jpg)
Title: Re: Stihl MS390
Post by: Al Smith on July 15, 2011, 11:08:28 am
 I can't recall ever seeing an actual 390, 039 yes .It didn't seem to have such excessive compression to even need a decomp .

I think though it seems that many manufactures are using decomps more so than was standard practice from previous years .
Title: Re: Stihl MS390
Post by: man of stihl on July 15, 2011, 02:44:14 pm
I can't recall ever seeing an actual 390, 039 yes .It didn't seem to have such excessive compression to even need a decomp .

I think though it seems that many manufactures are using decomps more so than was standard practice from previous years .
My guess is they are using cheaper plastic starter parts. 
Title: Re: Stihl MS390
Post by: Al Smith on July 15, 2011, 06:14:10 pm
 I don't know what they use on them .I've got some 029 and 039 parts in the shed though from dead ones .I'll peek when I get a chance .
Title: Re: Stihl MS390
Post by: H 2 H on October 24, 2013, 02:50:36 am
(http://i59.photobucket.com/albums/g317/H2H_PHOTOS/MS%20250/390%20MM/001.jpg)

(http://i59.photobucket.com/albums/g317/H2H_PHOTOS/MS%20250/IMAG0038a_zps14fb2664.jpg)

390 motor in a MS 290 case 25" b/c
Title: stihl 290 310 390 029 039
Post by: Cut4fun . on July 12, 2014, 01:55:45 pm
So is this a common problem with these tensioner models?  Breaks right where they bend them.

stihl 290 310 390 029 039 tensioner  http://s59.photobucket.com/user/doemaster789/media/Mac805PP260/mac110008_zpsb95f602d.jpg.html][img width=700 height=525]http://i59.photobucket.com/albums/g289/doemaster789/Mac805PP260/mac110008_zpsb95f602d.jpg

Title: Re: tensioner stihl 290 310 390 029 039
Post by: Fish on July 12, 2014, 04:57:57 pm
No, not common at all.

They usually fail when the owner keeps trying to adjust the bar without loosening the bar nuts first.....
Title: Re: tensioner stihl 290 310 390 029 039
Post by: Cut4fun . on July 12, 2014, 05:24:19 pm
He just described he was cutting and chain jumped off. Went to put chain back on and wouldnt hold adjustment.

This is what I found. 

Seems they sell alot of them online is why I ask if common.
Title: Re: tensioner stihl 290 310 390 029 039
Post by: Old Iron Logging on July 12, 2014, 07:38:28 pm
Not an issue for us, we don't even stock that part.
Title: Re: tensioner stihl 290 310 390 029 039
Post by: bustedknuckles on July 12, 2014, 09:10:01 pm
I've never seen one of those broken.
Title: Re: tensioner stihl 290 310 390 029 039
Post by: Fish on July 12, 2014, 09:25:36 pm
Yeah, I always sold the whole tensioner.
Title: Re: tensioner stihl 290 310 390 029 039
Post by: Cut4fun . on July 13, 2014, 04:26:57 pm
Thats what I did. Bought whole tensioner. Heck they wanted half the price just for the broken part. Well duh, I'll take the whole thing and have parts left over from the other one.

Owner just picked up and went home happy.
Title: Re: tensioner stihl 290 310 390 029 039
Post by: Cut4fun . on July 13, 2014, 04:29:59 pm
Been a long time since I ran and tested these.

This guy is running .325 18".  How do you think this saw would pull 16" 3/8. 

Is there a clutch drum for rim set ups for this family of saws? I cant remember off hand.

Also he is thinking of having me open his muffler up. Which I know gains 20% to 23% right there.

Reason is he owns a DP 440 I did for him with 20" 3/8. 
Title: Re: tensioner stihl 290 310 390 029 039
Post by: 660magnum on July 13, 2014, 06:31:37 pm
1125 007 1002 is the number for the 3/8-7 rim change over kit

036, MS360 stuff will work

Be careful with old stuff as they changed the bearing size somewhere along the way. You may need to keep a specific bearing with a drum?
Title: Stihl 029 Super
Post by: Cut4fun . on July 22, 2014, 12:56:32 pm
Stihl 029 super that looks new still with years of barns dust covering it and  9 chains to sharpen.  :P

Guy bought it for $50 PHO not  running on word it ran when put up years ago.  Hopefully this dont get to interesting.

Looks like it could look like new with a wipe down. I can see the bar code sticker on the front of crankcase.


Anything different on the 029 super compared to the 290, know the same cc? Maybe tank vent etc updated?

I know about the  029 being smaller bore and super being same as 290 bore.  New owner didnt.

Title: Re: Stihl 029 Super
Post by: Cut4fun on July 22, 2014, 05:43:12 pm
 :D   quick look see fill up and  fire up.  :o   Missing tank vent ask me how I know.  :D  Took off fast idle throttle plate or something stuck open.  Idle screw not even touching.
Off switch wasnt working and lucky had air filter off to close the choke to shut off. The plastic switch seems out of kilter or things are misaligned.
Pulling carb next for a look.

Missing prefilter too.


Anyone got good pics of the plastic switch at brass clip and trigger areas.  IPL not helping me much looking at it.
Title: Re: Stihl 029 Super
Post by: jmester on July 22, 2014, 07:35:23 pm
(http://i1250.photobucket.com/albums/hh535/jmester/imagejpg1-2.jpg) (http://s1250.photobucket.com/user/jmester/media/imagejpg1-2.jpg.html)
Title: Re: Stihl 029 Super
Post by: jmester on July 22, 2014, 07:35:53 pm
(http://i1250.photobucket.com/albums/hh535/jmester/imagejpg2-1.jpg) (http://s1250.photobucket.com/user/jmester/media/imagejpg2-1.jpg.html)
Title: Re: Stihl 029 Super
Post by: jmester on July 22, 2014, 07:36:22 pm
(http://i1250.photobucket.com/albums/hh535/jmester/imagejpg1-1.jpg) (http://s1250.photobucket.com/user/jmester/media/imagejpg1-1.jpg.html)
Title: Re: Stihl 029 Super
Post by: jmester on July 22, 2014, 07:38:15 pm
The first pic is and 290 handle and  the last two are from a 390 handle should be pretty close as to your 029
Title: Re: Stihl 029 Super
Post by: jmester on July 22, 2014, 07:42:05 pm
Have had those brass clip give me some fits from time to time with 026. Make sure there is good contact with the clip on the kill wire. Some times they just need a little tweak with needle nose to get them back right.
Title: Re: Stihl 029 Super
Post by: Cut4fun . on July 22, 2014, 08:18:02 pm
Thinking the clip in back is under the the switch part on this one.  Will check another day.

Thanks for posting up pics.
Title: Re: Stihl 029 Super
Post by: jmester on July 22, 2014, 11:37:18 pm
You are right could be behind it or up above the the switch shaft and over the kill wire
Title: Re: Stihl 029 Super
Post by: Cut4fun . on July 23, 2014, 05:02:09 pm
To cool thats all it was even with the half throttle staying open. Never seen one stay half throttle due to the assembly switch being out of kilter.

The clip was under the assembly switch as shown in pic.  This caused half throttle at start, choke not working properly and stop switch not work all due to that clip.   :o The on/off I understand, but the half throttle I still dont see how it should effect that but it did.

Otherwise the saw checks out and is a great deal for the guy for $50. 

9 chains done too.  :-X :-\ :P

(http://i59.photobucket.com/albums/g289/doemaster789/028super/super029signs011_zpsc862c93c.jpg) (http://s59.photobucket.com/user/doemaster789/media/028super/super029signs011_zpsc862c93c.jpg.html)
(http://i59.photobucket.com/albums/g289/doemaster789/028super/super029signs010_zps7893a66f.jpg) (http://s59.photobucket.com/user/doemaster789/media/028super/super029signs010_zps7893a66f.jpg.html)
(http://i59.photobucket.com/albums/g289/doemaster789/028super/super029signs008_zps1b5809d5.jpg) (http://s59.photobucket.com/user/doemaster789/media/028super/super029signs008_zps1b5809d5.jpg.html)
(http://i59.photobucket.com/albums/g289/doemaster789/028super/super029signs005_zps064e6310.jpg) (http://s59.photobucket.com/user/doemaster789/media/028super/super029signs005_zps064e6310.jpg.html)
(http://i59.photobucket.com/albums/g289/doemaster789/028super/super029signs007_zpse1476258.jpg) (http://s59.photobucket.com/user/doemaster789/media/028super/super029signs007_zpse1476258.jpg.html)



Title: Re: Stihl 029 Super
Post by: jmester on July 23, 2014, 05:15:34 pm
Think you are right on a good deal for 50 glad you got it figured out.
Title: Re: Stihl 029 Super
Post by: man of stihl on July 23, 2014, 06:06:24 pm
Do you hand file or grind their chains?
Title: Re: Stihl 029 Super
Post by: Cut4fun . on July 23, 2014, 06:10:17 pm
I grind chains that come in like this.  Were talking nasty and all out of wack. 

Stihl USG has paid for itself. 
Title: Re: Stihl 029 Super
Post by: farmboy on July 23, 2014, 09:24:51 pm
029 is 45mm piston,  029Super and MS290 46mm.  PITA saws had to replace oil line in one yesterday have to take carry handle off to replace it.  After that it's easy.
Shep
Title: Re: Stihl 029 Super
Post by: Cut4fun . on November 01, 2015, 08:04:11 am
Had stihl 029 super dropped off last night missing a few items. 

0000 958 1021 33mm spur
460 624 0801 E-clip 8x1.3
0000 958 1022 27mm rim

Title: Re: Stihl 029 Super
Post by: Cut4fun . on November 01, 2015, 06:40:02 pm
Bad luck for owner on this 029 super.  Besides the 2 missing parts e-clip and spur washer. I noticed drum wasnt setting right.  Cluch bearing gone gone. Clutch come apart and 2 of the retainers raised havoc in there. Broke the oiler and connections off. Cut the oil tank line in two. Worm gear trashed.

Title: Re: Stihl 029 Super
Post by: Cut4fun . on November 02, 2015, 08:26:31 am
Just snapped a pic while in barn to get a crosscut pic.

Title: Re: Stihl 029 Super
Post by: Cut4fun . on November 02, 2015, 10:42:00 am
1127 640 3204 oil pump
1127 647 9400 tank hose line
1125 640 7110 worm
1125 647 2400 spring
1127 162 1000 cover washer
9512 933 2260 10x13x10 bearing
1127 162 3000 retainers
0000 997 0909 tension springs
1125 162 0802 shoes
1125 162 3000 retainer
0000 958 1021 spur washer 33mm
9460 624 0801 e-clip 8x1.3
Title: Re: Stihl 029 Super
Post by: Cut4fun . on November 06, 2015, 01:34:39 pm
Was removing the oil line from tank to oiler and noticed something weird inside tank.

Never saw that before. Another stihl oil cap without the outside part. So it was screwed straight into the tank and fell in at one time.

Got pic.
Title: Re: Stihl 029 Super
Post by: Cut4fun . on November 06, 2015, 02:16:11 pm
(http://i59.photobucket.com/albums/g289/doemaster789/Projects/h36s029s180%20008_zpsvv9zytxp.jpg) (http://s59.photobucket.com/user/doemaster789/media/Projects/h36s029s180%20008_zpsvv9zytxp.jpg.html)
(http://i59.photobucket.com/albums/g289/doemaster789/Projects/h36s029s180%20010_zpsyeboibwn.jpg) (http://s59.photobucket.com/user/doemaster789/media/Projects/h36s029s180%20010_zpsyeboibwn.jpg.html)
Title: Re: Stihl 029 Super
Post by: Cut4fun . on November 07, 2015, 02:46:23 pm
OK I got the new oiler line installed in the tank to oiler.  But what is the trick to make it easier? 
Trying to get it seated 360 from inside the tank was fun pushing it trough and around with flat blade screwdriver.
Title: Re: Stihl 029 Super
Post by: Cut4fun . on November 11, 2015, 12:31:32 pm
Had a new one yesterday. New to me anyways.  New oiler, new oil tank lines, new clutch,  new worm gear and spring. 

Chain and bar wasnt getting any oil. Pull bar off check yep oiling.

Check and cleaned bar groove and oil holes. Checked and cleaned bar mount even though new oil coming out.  Modded oiler holes thinking they didnt line up just right on the after market forester bar. Added a extra oiler hole in bar on both sides.

I went through this about 4-5 different on off deals testing. 

Any idea what I found to be the freaking problem as to why I wasnt getting oil to bar chain.   :D
Title: Re: Stihl MS390
Post by: Cut4fun . on December 14, 2015, 04:02:37 pm
Parts came in for the 390 that came in Thurs.  Time to earn some $$ from the stihls that keep coming in  8) ;D.
Title: Re: Stihl MS390
Post by: Cut4fun . on December 14, 2015, 05:12:58 pm
So do all these aftermarket fuel lines have a thin spot in them and kink right behind the carb?  I was chasing why after installing new fuel line as to why this saw wasnt getting fuel.  Turned out the above.

So I tried to to trim the end part of afm fuel line to shorten it to stop the kinking but it is just to weak in that spot and still kinks.

Guess it will be OEM line or my Redneck stihl fuel line method if this is how all the aftermarket stihl fuel lines are. 
Title: Re: Stihl MS390
Post by: Cut4fun . on December 14, 2015, 05:58:23 pm
That was it.

Ran my Stihl Redneck fuel line bypass it works like a charm.


Redneck fuel line repair 1  ;D .   aftermarket stihl fuel line 0   >:(


Pics loading

Title: Re: Stihl MS390
Post by: Cut4fun . on December 14, 2015, 06:05:33 pm
The aftermarket fuel line with the silver dot is where it kinks. You can feel a thin spot in the rubber right there too.
Unlike the oem that feels thicker walled.

I tried to shorten the end to take out the kink but nothing helped.

Also had a primer bulb fall apart on a husky 350 I installed it on. Just a bad day for aftermarket parts.

So I ran my redneck fuel line method and she runs like a charm now. Just have to reuse old tank grommet from original line.
http://s59.photobucket.com/user/doemaster789/media/Projects/REDneckAFMbs%20008_zpstm6mq062.jpg.html][img width=600 height=450]http://i59.photobucket.com/albums/g289/doemaster789/Projects/REDneckAFMbs%20008_zpstm6mq062.jpghttp://s59.photobucket.com/user/doemaster789/media/Projects/REDneckAFMbs%20006_zpsp3oaonnk.jpg.html][img width=600 height=450]http://i59.photobucket.com/albums/g289/doemaster789/Projects/REDneckAFMbs%20006_zpsp3oaonnk.jpg
http://s59.photobucket.com/user/doemaster789/media/Projects/REDneckAFMbs%20004_zpsxkgo5gmw.jpg.html][img width=600 height=450]http://i59.photobucket.com/albums/g289/doemaster789/Projects/REDneckAFMbs%20004_zpsxkgo5gmw.jpg
http://s59.photobucket.com/user/doemaster789/media/Projects/REDneckAFMbs%20002_zps6k90u8ux.jpg.html][img width=600 height=450]http://i59.photobucket.com/albums/g289/doemaster789/Projects/REDneckAFMbs%20002_zps6k90u8ux.jpg


Title: Re: Stihl MS390
Post by: Cut4fun . on December 15, 2015, 03:31:47 pm
Just finished test cutting and called the owner.   Another redneck fix approved.
Title: Re: Stihl MS390
Post by: Cut4fun . on December 16, 2015, 07:33:26 pm
Aftermarket stihl fuel line

I cut the aftermarket and oem fuel lines today to look at wall thickness of the kink area.  The oem is almost 3 times as thick on the walls and centered.  The aftermarket is off centered and thin walled compared to oem.  I will get a pic this week.
Title: stihl 290 310 390 029 039
Post by: Cut4fun . on November 15, 2016, 06:44:58 pm
Well this stihl 290 finally had to come back in today.

Issues, no start and rattling.

I ask owner if he had a minute as I thought I knew what the rattle was.  Got the muffler off and showed him how it was disintegrated  inside.  Also looks like something might have chipped  :-X the top right edge of piston.  Otherwise piston looks fine. Maybe been that way since new or he got lucky and it spit it right back out back into muffler.  :-\

Order a muffler and see about the start issue later.   Also needs a new 18" bar bad.

 8) update: just got off phone and new b+c approved. Told him will order once it is running.   OKed for the muffler mod treatment on the new muffler.  :P
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on November 16, 2016, 07:26:56 pm
Up and running. New plug and plugged tank vent.  Now to wait on new muffler, B+C etc.   

Plug was lose and gap was almost closed. Need to ask owner if he had plug out and dropped it checking things on his own. Then didnt put in all the way. 

The chain was one of those ones you just shake your head at  :o ::) . Had to be alot of vibrations to the saw.
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on November 17, 2016, 05:17:39 pm
Talked to owner. He never removed plug.  So plug got loose and something closed that gap. I still think foreign material from inside the muffler that had ratteled apart got back into it.  There is a small chip on the left side top of piston right if looking in. Plus today looking inside around the inside of sparkplug could see little tiny molten type balls. Looked closer and could see them on top of the piston too.
Got a pic of what I removed from it and seem magnetic as they stuck to the magnet bowl.  Pic of the chip in piston didnt come out and the balls on top of piston but they didnt come out either. .
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on November 18, 2016, 12:48:20 pm
Talked to owner. He never removed plug.  So plug got loose and something closed that gap. I still think foreign material from inside the muffler that had ratteled apart got back into it.  There is a small chip on the left side top of piston right if looking in. Plus today looking inside around the inside of sparkplug could see little tiny molten type balls. Looked closer and could see them on top of the piston too.
Got a pic of what I removed from it and seem magnetic as they stuck to the magnet bowl.  Pic of the chip in piston didnt come out and the balls on top of piston but they didnt come out either. .

So what am I seeing here? This is what I could save removing them.



Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on November 19, 2016, 04:55:51 pm
Muffler and bar + chain came in early.  AFM Muffler much lighter then the oem, like how the aftermarket is built.  IMO that can be a good thing on these weight wise.

Muffler modded and tuned with new set up. 

Never did figure out where those metal type very small beads came from. Just going to guess from inside the muffler. Cleaned up best I could and checked over and over and seemed to got it.

Also looks like some detonation on the piston above ring area and edge. Guessing running old mix.

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on November 19, 2016, 08:52:03 pm
Archer bar and chain for the budget minded firewood cutter.

Aftermarket muffler drilled out in middle. Both sides already open nicely as arrived. Deflector opened up some.

CCC caps from ebay per owners request. He likes them over flippy cap big time.
Title: Re: stihl 290 310 390 029 039
Post by: HolmenTree on November 21, 2016, 11:03:22 am
Beads are possibly bearing fragments bouncing around in the crankcase.
Title: Re: stihl 290 310 390 029 039
Post by: joe_indi on December 23, 2016, 06:36:19 am
This happens more when the M8 nuts are not tightened  or if the stud threads are stripped.
.. How do you think this saw would pull 16" 3/8. 

Is there a clutch drum for rim set ups for this family of saws? I cant remember off hand.
Running a 16" 3/8 will not be a problem.
Stihl sell the 290/390 here even with 18 or 20" 3/8 chains.
Rim sprocket kit #1125 007 1002 is  3/8 pitch, and the 290/390 shares it with the 360/340
Title: Re: Stihl 029 Super
Post by: Cut4fun . on March 04, 2017, 04:35:25 pm
Had a craftsman poulan 42cc and 4 chains dropped off hadnt ran in 5 years. 2 of the chains burred up.
Stihl 029 super and a 311 by another guy.
 Should have known it was going to be one of those days right off once hitting the 2nd saw in line that was dropped off. The 029 super. Wife said I should get little stickers made to put on saws that say you cant fix stupid.  ;)  :P
Title: Re: Stihl 029 Super
Post by: Cut4fun . on March 04, 2017, 04:44:16 pm
On these the front bar stud just screws in?  Thinking this one is stripped and wondering as it pulls out over time.  Thinking red loctite?

Also came in for leaking bar oil underneath.   Line wasnt connected to the oiler anymore. Also noticed the bar chain was dry. Just figured this.
But the worm gear spring was broken off too.

Cleaned all the bar oil out tank and line and put on a new filter.  SOG the freaking fuel line was squirting at the tank.   So ended putting new line in it too.

Title: Re: Stihl 029 Super
Post by: farmboy on March 04, 2017, 11:07:30 pm
IIRC there is an oversize (from Stihl don't remember PN) screw in stud.  Rear bar stud screws into crankcase.
Shep
Title: Re: Stihl 029 Super
Post by: Cut4fun . on March 05, 2017, 09:07:43 pm
Took the stud out. About half the plastic cut in threads are pulled.  Going to try the redneck fix first then the oversize if needed.

I have a pic of the oversize studs with part numbers in a thread here.  More then just this series listed  too.
Title: Re: Stihl 029 Super
Post by: HolmenTree on March 05, 2017, 09:52:56 pm
Took the stud out. About half the plastic cut in threads are pulled.  Going to try the redneck fix first then the oversize if needed.

I have a pic of the oversize studs with part numbers in a thread here.  More then just this series listed  too.
I believe you have a stud threading into a plastic crankcase like a 019 I have with the same problem.
Only way to fix it is push a metric bolt the same size as the stud in through the oil tank.
Now if you can't find a press in metric bolt with a toothed shoulder to prevent turning. You just need to weld 4 thin short beads around the shoulder and sharpen them up with a die grinder.
Tightening up the bar nut will seat it nice.
Title: Re: Stihl 029 Super
Post by: Cut4fun on March 06, 2017, 12:21:00 pm
I had saved this in the 440 stud repair thread Mitch had.  But guess I better save this pic info here too.

(http://chainsawrepair.createaforum.com/index.php?action=dlattach;topic=804.0;attach=20052;image)
Title: Re: Stihl 029 Super
Post by: Cut4fun . on March 06, 2017, 05:50:53 pm
She is snug as a bug for now. Now to see how it holds up to abuse by owner.  This saw gets wrung out.
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on May 22, 2017, 07:01:38 pm
Just finished installing a new OEM oil line in a stihl 029 super.  No more aftermarket oil lines for me.  The aftermarket one in it seemed to harden up some over a year or so.

Had a stihl 290 come in for me to look at before buyer paid for it. Wouldnt run over 5mins. Heck when I tested it with new to be owner it did it 3 times in first min or 2.
Dumped past mix in it.  I switched it over to my mix and adjusted carb L side.  Good to go now.
Title: Re: stihl 290 310 390 029 039
Post by: dpjones on June 02, 2017, 03:16:39 pm
I put a 3/8 pitch with 24" bar on my 029 but after I put a 039 piston an cylinder on it. I completely gutted the muffler. heated the crimp with torch, took apart and got rid of everything inside. It does ok, but I have an 026 I bought with a 3/8 and I think it's too big, very easy to stall. I think it would be a lot better with a .325 are maybe a 3/8 LP.
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on June 03, 2017, 09:58:28 am
Noticed while working on this stihl 029 super it is running 325 8 spur with 18"
Title: Re: stihl 290 310 390 029 039
Post by: 660magnum on June 03, 2017, 08:11:15 pm
That should be taking a good bite if it has Stihl RSC or RSM chain
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on October 28, 2018, 06:56:34 pm
One of these threads we were talking about having to replace the case when the oiler tank nipple gets broken off.

Guy on the chainsaw repair group just showed a redneck repair he is trying.

= Philip Ynot
2 hrs ago

Pretty simple repair. save me having to replace the whole tank assembly on a stihl ms290 the Oiler nipple broke off when I was disassembling. Picked up some small brass tubing from the hardware store reamed out the hole just to create a friction fit assembled and then used a little super glue to seal the plastic. Don't even know if I needed the glue the friction fit was very snug. I think you should work just fine.

pics

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on July 11, 2019, 12:20:33 pm
Guy brought in a 029 he said he has owned since first year offered. Got me curious on the first year the 029 was being sold?  Saw after wiping the thick layer of dust off. Guy said it has been setting for years now.  Well she is ready to go. Was surprised how little I had to do. Also noticed every fastener on it was loose a bit. 
Also I have done some rednecking to the stihl fuel lines in the past to keep guys cutting on a Sunday. But this one was alittle different.     
HD-5 carb and needs a air filter. Can see through the wire mesh.

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on July 11, 2019, 12:38:04 pm
Old recall found on 029 039 back in 93-94 while searching for dates made. https://www.cpsc.gov/Recalls/1994/stihl-recalls-certain-model-chain-saws
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on July 11, 2019, 12:41:52 pm
Maybe this

 I found this on the stihl site = Development since 1992
A series of events unfolded one after another in the 1990s that, in retrospect, paved the way to a true success story.
In 1993, production of the 029, 039
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on July 11, 2019, 08:17:31 pm
Owner said he thinks he bought it in 93 and just aittle bit later he had to take it back in for that recall posted above.
Title: Re: stihl 039
Post by: Cut4fun . on September 18, 2019, 09:30:45 am
Wondering if really a 039. Wouldnt a 039 have screw caps? 
Everything is like the older 039 as far as the carb, tank vent etc. But the flippy caps threw me a curve . So did they do flippy run on the 039 before 390? 

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on September 18, 2019, 10:27:05 am
Per stihl dealer on chainsaw repair group = no. All flip caps came with the 0 moving to the back end.

 me  = Going to have to get someone to run the serial number for me then. P+C look like new and got it running after setting for 2 years with old mix. Dang clutch bearing was rusted up too. Not going to pull muffler to measure to see what bore.

Think I figured it out when I checked serial number. There was none. OEM replacement crankcase I bet. Stihl part sticker still under muffler.



Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun on September 18, 2019, 02:44:48 pm
The very low use IMO, MS290 hadnt been used for 2 years too. Dumped old mix and all looks good after checking things. All still like new.
Original owners son will be very happy to get his dads saws again. Glad a friend referred me to him.

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on September 25, 2020, 09:52:27 am
4  years on the 290 new muffler. Cage broke apart inside. Back in for a muffler.
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on September 28, 2020, 10:12:26 am
Another plastic saw with the normal rattle it's muffler apart inside. Lucky it didnt get back into cylinder. 029 039 290 310 390

Can see it back there. Had to order a muffler. Should just start stocking the dang things.


Title: Re: stihl 290 310 390 029 039
Post by: 3000 FPS on September 28, 2020, 11:26:21 am
I just finished up a MS 290 not to long ago that had the nipple broke off for the oiler.    I bought a used crankcase on ebay and transferred everything over from the old crankcase to the new used one.    I thought about trying to press a piece of brass in but did not.    Not a bad idea though. 
Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on December 14, 2020, 12:26:47 pm
Service Manual info

Title: Re: Stihl 390
Post by: Cut4fun . on March 15, 2021, 02:58:02 pm
Doing my redneck fuel line in the stihl 390. OEM Echo line used in place of the stihl molded lines.



Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on October 13, 2021, 08:06:25 am
What a cluster

Guy loaned stihl 039 out to one of his workers.  Looked like been trenching.

Fixed the broken recoil and removed the boot lace used to try and fix part of that and broken handle.


Replaced a missing old school tank vent. Made it up.

Then it will just back fire. Soooooooo

Sheared fly key. Issue is the fly nut will loosen part way and then just spin. Never had to figure that one out. Can’t figure out out to remove the spinning stripped out fly nut. Ideas?
Can tight back but need to line fly up for timing.

Got alot of ideas to try on CRG last night.

Pics

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on October 13, 2021, 01:22:07 pm
Cutting and chisel worked. Also learned the little plastic poulans use same flywheel threads and nut worked. Since fly sheared key off lined back up and pray.
Now if it holds. I cleaned both sides and was scared to go to tight. So hand tighten as good as I could just using 1/4” ratchet. Using orange loctite.
Crank thread were fubarred. Nut threads was gone. Just enough threads to tighten at lower area.
Thanks for the ideas yesterday. 😎👍

27.5Nm. 20.3lbf.ft.

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on October 14, 2021, 12:15:28 pm
Didnt hold. Think the inside of flywheel had scuffed to much.  Ordering new fly and nut.

Stihl 039 Flywheel Collar Nut No. 0000-955-0802.   measures M8 X 1

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on April 18, 2022, 02:24:38 pm
That MS290 finally came back in for me to replace that craccked handle. Needed handle plus 1 rubber antivibe. 

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun . on September 22, 2022, 08:51:49 am
Modded a sawsalvage muffler for a 290.  Has the most openings inside baffle I have seen in one to date.  IMO that a good thing.
Just wish they were done without the inner cage. But I bypass them out the front. I just hate they always rattle apart.

Title: Re: stihl 290 310 390 029 039
Post by: Cut4fun on May 25, 2023, 10:05:12 am
Just saving here for guys that might need this. Thinking stihl 290-390 and maybe others.
Oil tank vent.

Also oiler adjustment