Chainsaw Repair

Husqvarna - Stihl - Poulan - Jonsered - Dolmar chainsaws and more => Poulan => Topic started by: man of stihl on June 28, 2014, 06:07:18 pm

Title: Re: Poulan Pro 405
Post by: 3000 FPS on April 25, 2016, 10:07:57 pm
There was a rotten cedar that the wind blew over at the local cemetery so today I went over to finish it off.   It was still half attached about 6' up.    The tree was about 20 diameter not a bad size.    After getting it all cut up I stumped it flush with the ground using the ole PP 405.   Plenty of
torque for this type of cutting and with the muffler out let pointing straight down instead of out to the side this saw worked great.    You just cannot beat
some of the old saws like this.   Still getting plenty of use out of the old beast.
Title: Re: Poulan Pro 405
Post by: 3000 FPS on January 11, 2016, 03:49:15 pm
   So last year I had let the saw sit for a little bit with fuel in it and could not get it to start.   So I rebuilt the carb and the saw started and ran fine.   The only issue was when I let it sit and idle it would start to slow down and eventually die.   Or sometimes it would sit and idle then slow down and then when I picked it up suddenly it would die.   

    So today I took the carb back off and brought the lever down for the metering needle about 2 or 3 mm.   Bingo idles great now.   I like this saw because it will noodle through logs like a hot knife thru butter and it never plugs up from chips.   

The 405 / 455 is still going strong.
Title: Re: Poulan Pro 405
Post by: man of stihl on January 01, 2015, 07:09:33 pm
Glad it went to a good home!
Title: Re: Poulan Pro 405
Post by: 3000 FPS on December 31, 2014, 06:33:46 pm
Took the 405/455 out today and cut up a few logs.   All can say is I like it.
Probably to heavy to take to the woods when I am falling trees but for bucking up some logs for the splitter it moves right along.  I did not have a bar to fit this so I have a bunch of these Sandvik bars that have really big slots in them.   So today I made an adapter for it and drilled the oil hole to match.   It takes a 63 DL chain and all I had was 64 so I took one DL out.   Saw works great thanks.

Title: Re: Poulan Pro 405
Post by: 3000 FPS on December 22, 2014, 06:15:52 pm
Ok.  Can you PM me the tracking info.
Title: Re: Poulan Pro 405
Post by: man of stihl on December 22, 2014, 04:19:35 pm
So the 405 is like 65cc and 455 72cc ?    Reminds me of the 415 425 to 445 in cc jump or  6400 to 7300 etc.
Yep. It would be nice to see the difference between the two in timed cuts.
Roger I shipped it out today. I have tracking and insurance. When cold starting, don't use the trigger lock. It doesn't like that.
Title: Re: Poulan Pro 405
Post by: Cut4fun . on December 22, 2014, 01:26:13 pm
So the 405 is like 65cc and 455 72cc ?    Reminds me of the 415 425 to 445 in cc jump or  6400 to 7300 etc.
Title: Re: Poulan Pro 405
Post by: 3000 FPS on December 21, 2014, 11:29:38 am
Sounds good.   It does not seem to have any problems getting through that wood.
Title: Re: Poulan Pro 405
Post by: man of stihl on December 21, 2014, 05:41:46 am
Just checking tune. http://youtu.be/70-wOQkn5Y8
Title: Re: Poulan Pro 405
Post by: man of stihl on July 20, 2014, 03:25:06 pm
Both saws are running 7t 3/8. That poulan is a runner....I had thrown that 455 top end and crank case (which is junk) out a couple years ago. Glad it didn't go to the scrap yard yet.
Title: Re: Poulan Pro 405
Post by: Cut4fun . on July 20, 2014, 02:16:38 pm
I had sound off just watching cuts.
Title: Re: Poulan Pro 405
Post by: 3000 FPS on July 20, 2014, 02:14:14 pm
Wow that PP 405 looked like it was holding its own.   Nice.

But I think the Stihl was faster.

Thats what surprised me too  in the cant even.  I expected 441 to run away from it in small wood. I bet bigger the wood the PP455 pulls away.

Maybe, but I can hear the rpm on the Stihl and it sounds higher to me.
Title: Re: Poulan Pro 405
Post by: Cut4fun . on July 20, 2014, 02:10:38 pm
Wow that PP 405 looked like it was holding its own.   Nice.

But I think the Stihl was faster.

Thats what surprised me too  in the cant even.  I expected 441 to run away from it in small wood. I bet bigger the wood the PP455 pulls away.
Title: Re: Poulan Pro 405
Post by: 3000 FPS on July 20, 2014, 02:07:34 pm
Wow that PP 405 looked like it was holding its own.   Nice.

But I think the Stihl was faster.
Title: Re: Poulan Pro 405
Post by: Cut4fun on July 20, 2014, 02:01:21 pm
I bet that 405 455 has torque to spare in the bigger cuts too compared to the 441? What gears in the cant 8T on both?

That 70.7cc echo 702 I have has loads of torque but no chain speed. So it pulls a 8T with 20" easily.   http://www.acresinternet.com/cscc.nsf/ed1d619968136da688256af40002b8f7/b802b7aceee6125e88256d0d001e6622?OpenDocument

Title: Re: Poulan Pro 405
Post by: man of stihl on July 20, 2014, 01:28:28 pm
PP 405 with 72cc 455 top end vs 70.7cc Stihl ms441cm http://youtu.be/boisOme3JNU
Title: Re: Poulan Pro 405
Post by: man of stihl on July 20, 2014, 09:50:42 am
455 cylinder installed.
Title: Re: Poulan Pro 405
Post by: man of stihl on July 19, 2014, 06:23:17 pm
Oh. You have to use the 455 wrist pin because the 405 is too long. Other than that, a perfect fit. I love easy bolt on HP :-)

Poulan 405 Big Bore
Title: Re: Poulan Pro 405
Post by: man of stihl on July 19, 2014, 06:18:44 pm
I'm learning too Kevin. :-)  it is together and running. I'll get video tomorrow. Seems very snappy from idle to full throttle. I wish I could have the same log that I had used before to compare top ends. The 455 piston and cylinder was scored. You can see the piston in the pic. The cylinder cleaned up good. I smoothed out the piston with a flap disc. You can still see the scoring lines on the piston. But it will be fine. It has new rings though. Same rings as a j red 670 50mm.
 The original 65 cc p&c are in perfect condition. I'm probably going to sell this saw after I run it for a bit.
Title: Re: Poulan Pro 405
Post by: Cut4fun . on July 19, 2014, 04:39:29 pm
Watching and learning, Ron. Keep it up. 

Saws I dont mess with and sure didnt know that on the BP part.
Title: Re: Poulan Pro 405
Post by: man of stihl on July 19, 2014, 02:45:22 pm
Both the 455 to the left and 405 to the right have boost ports.
Title: Re: Poulan Pro 405
Post by: man of stihl on July 19, 2014, 02:40:27 pm
455 piston on left. 405 on the right. 405 has thin rings. rjcfritz
Title: Re: Poulan Pro 405
Post by: man of stihl on July 04, 2014, 06:03:32 pm
Thanks guys. When I get back from vaca. I'm going to tear it down and see if the 455 top end works. I'm think in it will.
Title: Re: Poulan Pro 405
Post by: 3000 FPS on July 01, 2014, 11:26:17 pm
The saw sounds good and looks like it runs pretty good also.   Way to go.
I did not know that the 405 was also made with boost ports in them.

Title: Re: Poulan Pro 405
Post by: Cut4fun . on June 29, 2014, 10:59:45 am
Nice work Ron.

Thread on PP655 PP655BP comparison.  http://chainsawrepair.createaforum.com/poulan/poulan-pro-655-655bp/msg13349/#msg13349
Title: Re: Poulan Pro 405
Post by: man of stihl on June 29, 2014, 09:57:14 am
Maple. http://youtu.be/JB4ljNG-3wQ
Title: Re: Poulan Pro 405
Post by: man of stihl on June 29, 2014, 08:36:44 am
This is a PP 455 top end that I have. Gotta love the boost ports :)
Title: Re: Poulan Pro 405
Post by: man of stihl on June 29, 2014, 08:33:33 am
This hump under the coil tells me that this also has a boost port.....
Title: Re: Poulan Pro 405
Post by: man of stihl on June 29, 2014, 08:29:06 am
The chain tensioner seems to be NLA. So I used a husqvarna 288 tensioner instead. Works.
Title: Re: Poulan Pro 405
Post by: man of stihl on June 29, 2014, 06:19:16 am
Thanks Kev
Title: Re: Poulan Pro 405
Post by: Cut4fun . on June 29, 2014, 12:28:23 am
Mitch's thread on poulan pro 455  http://chainsawrepair.createaforum.com/poulan/poulan-pro-455/msg4631/#msg4631
Title: Re: Poulan Pro 405
Post by: Cut4fun . on June 29, 2014, 12:26:05 am
Ron maybe something in this thread with service manual.  Poulan 405 455 525 655 service manual

  http://chainsawrepair.createaforum.com/poulan/poulan-405-455-525-655/msg25504/#msg25504
Title: Re: Poulan Pro 405
Post by: man of stihl on June 28, 2014, 11:05:56 pm
Anyone know if a PP 455 top end will bolt on to a 405 crank case?
Title: Re: Poulan Pro 405
Post by: man of stihl on June 28, 2014, 06:16:06 pm
Its a strong runner. The Pioneers are good saws. A little heavy for a 65cc saw.
Title: Poulan Pro 405
Post by: man of stihl on June 28, 2014, 06:07:18 pm
I didn't see a PP 405 thread so I thought I would start one. I bought this at a auction, got it running. 150 lbs of comp. Runs good but I need a bar adjuster for it.