Chainsaw Repair

Husqvarna - Stihl - Poulan - Jonsered - Dolmar chainsaws and more => Poulan => Topic started by: Cut4fun . on December 01, 2018, 03:20:33 pm

Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on February 22, 2026, 09:09:13 am
Poulan 475 415 PTO side crank seal $30.
Metal used worm gear for same $20.
Plastic used worm gear with both ends still in good shape for 505 445 425 $30.
Plastic used worm gear with only 1 usable end left other worn past catching drum. $15.
Plus shipping. 
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun on February 20, 2026, 09:12:48 am
Sent last of my oilers and 1 metal worm gear to Ireland. 

Have 1 used worm gear and 3 475 415 pto seal left.   

1-2 newer plastic used worm gears left. 1 both sides good 1 1 good side. 505 445 425

Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on February 26, 2024, 10:49:43 am
Dealer found a used one to use in customers saw. So have 1 NOS plastic and 1 good used plastic and 1 NOS metal left.
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun on February 26, 2024, 06:58:03 am
Pulled out the last of my poulan worm gear plastic and metal.  Dealer looking for one in plastic. 
 
2 NOS plastic and metal each. 1 nice used plastic. 1 usable plastic with one good end to reach drum.

1 NOS plastic poulan worm gear sold and 1 metal NOS already.

Hope to hear from dealer today.

Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on July 15, 2022, 09:41:07 am
Yep that looks about right

I started selling the plastic worm gears off now. Along with the NOS oil pumps drums etc.

2 NOS plastic worm gears, 2 NOS oilers, 2 NOS clutch drums. All 3 NOS PTO seals. All pending.

SOLD

Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on March 03, 2022, 08:21:46 am
Helping a guy convert a 2077 with the updated plastic winged worm gear to the earlier metal worm gear.






Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: 3000 FPS on July 13, 2021, 08:09:50 pm
Yep that looks about right
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun on July 08, 2021, 08:40:49 am
Helping a guy to find the right poulan worm gear for a 2083.  He showed me the plastic worm gear he had and knew right off wrong one.

Pics of NOS plastic worm gear and metal worm gear I shared with him to know what they look like.

Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: 3000 FPS on June 12, 2020, 11:25:12 pm
I believe that is about right. 
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on June 11, 2020, 04:06:41 pm
If you decide to sell a plastic worm gear I would be interested in one.

Pretty sure you were the last guy I sent one too.

Well Yes but I do have 5 of those saws after all to keep maintained.

Was just saying.  Thats when I took count of how many I had left.  2 have come in broke on saws I had to replace here myself.

But you will be first to know. ;)

How many of yours use the plastic worm gear?  Guessing 4 out 5
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: 3000 FPS on June 11, 2020, 03:57:03 pm
If you decide to sell a plastic worm gear I would be interested in one.

Pretty sure you were the last guy I sent one too.

Well Yes but I do have 5 of those saws after all to keep maintained.
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on June 11, 2020, 11:48:20 am
If you decide to sell a plastic worm gear I would be interested in one.

Pretty sure you were the last guy I sent one too.
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: 3000 FPS on June 11, 2020, 11:44:01 am
If you decide to sell a plastic worm gear I would be interested in one.
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on June 11, 2020, 09:58:40 am
@ParagonBuilder

Got a message on my chainsaw repair facebook you were looking for info.   Here is where I keep info in my old file cabinet.

Right now not selling any plastic ones even though I have NOS and used ones.  I can check to see how many NOS and used metal ones I have left.

3 styles total I have found.   Furthest on right was the metal worm gear upgrade later on. 
Title: Re: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on December 13, 2018, 04:19:47 pm
For the folks that was following the worm gear deal, plastic newer and metal older.

That 445 I was testing today is the one that had the older 415 475 metal worm gear in it. Oiling great in the cuts.
Title: Poulan 415 425 445 475 505 jonsered 2077 2083 2083II Partner 660 710 7700 worm gear
Post by: Cut4fun . on December 01, 2018, 03:20:33 pm
If you recall I had a small engine shop calling about wanting a plastic worm gear for the jonsered 2083. I have them but dont want to sell anymore of mine. Being I use these saws still.  Both are NLA metal and plastic. But the metal ones was used on the early run of the saws. Jonsered 2077 Poulan 415 475.
So I been wondering if we could reverse engineer this.   Metal in place of the plastic worm gears.  The later 2083 2077 poulan 425 445 505 used the plastic gear and updated pto crank bearing and seal combo.   
Here is the early 415 475 updated replacement that was offered, then 415 475 metal and then the latest one.
It does work on the 445 I just tested on. No cutting trials though. Both saws are still projects but the 445 is running.